Carbon Black Reactor

Carbon Black Reactor

A carbon black reactor takes in fuel (natural gas or oil), air, feedstock oil, water, structure control additive (potassium salt), and pellet binder (if required) to create Carbon Black. Preheated air, natural gas, and alkali metal additive are added. Then heated to 1650°C, and pressured down when feedstock oil is added. The right refractory products will be able to withstand constant pressure and high temperatures throughout the process and require less downtime.

In refineries and petrochemical plants, the need for high quality, dependable monolithic, and brick is a constant. Because we have serviced the refining and Petrochemical industries for many years, we are able to offer these industries specialty refractories. These refractories are designed to withstand the extreme service conditions experienced in the carbon black reactor processes.

Resco Products provides high-quality industry-standard refractory. Fully customized solutions for hot face and back up refractory layers are designed for select cases. Refractories are ideal within your hard black and soft black reactors.

Your Resco carbon black reactor specialist will evaluate your carbon black production and manufacturing process to recommend a custom solution. Providing superior product quality, longer campaigns, and higher yield rates.

Refractories for Carbon Black Reactors

The most common carbon black reactor products Resco sells are the Rescal 90XD for inside the throat and pre-quench primary lining, along with Patriot and LW-26 for the quench-back up only. Contact Resco for more information on these and other HPI/Petrochem products.

Carbon Black Refractory Design - Resco Products
RELATED PRODUCTS
Alumina Brick

DuraLite 90 GArrow icon

High Alumina Brick
High Alumina Brick
Low Cement Castable

EZ Cast 3400Arrow icon

EZ CAST® 3400 is a self-flowing, 99% alumina, low cement castable for applications up to 3400°F. It has low porosity and low permeability without a sacrifice in thermal shock resistance. This product is not recommended for pumping.
EZ CAST® 3400 is a self-flowing, 99% alumina, low cement castable for applications up to 3400°F. It has low porosity and low permeability without a sacrifice in thermal shock resistance. This product is not recommended for pumping.
Low Cement Castable

Kricon 34Arrow icon

KRICON® 34 is designed for service temperatures up to 3400°F. It is an extra high alumina castable featuring low porosity and low permeability while maintaining good thermal shock resistance. This mix is very pure at 99% alumina with a very low content of total impurities.
KRICON® 34 is designed for service temperatures up to 3400°F. It is an extra high alumina castable featuring low porosity and low permeability while maintaining good thermal shock resistance. This mix is very pure at 99% alumina with a very low content of total impurities.
Low Cement Castable

Kricon 34-10Arrow icon

KRICON® 34-10 is a chromia-containing, tabular alumina-based castable. The 10% chromia addition makes this low cement product ideal for high wear areas attacked by slags by improving volume stability and reducing the tendency for the formation of shrinkage cracks at very high temperatures. It can be used in steel, copper, and other applications requiring excellent corrosion resistance. This castable should be installed using vibration casting methods.
KRICON® 34-10 is a chromia-containing, tabular alumina-based castable. The 10% chromia addition makes this low cement product ideal for high wear areas attacked by slags by improving volume stability and reducing the tendency for the formation of shrinkage cracks at very high temperatures. It can be used in steel, copper, and other applications requiring excellent corrosion resistance. This castable should be installed using vibration casting methods.
Low Cement Castable

Kricon CCM-30Arrow icon

KRICON® CCM 30 is a high purity chromia-containing, tabular alumina-based castable. The 30% chromia addition makes this low cement product ideal for high wear areas attacked by slags by improving volume stability and reducing the tendency for the formation of shrinkage cracks at very high temperatures. This castable should be installed using vibration casting methods.
KRICON® CCM 30 is a high purity chromia-containing, tabular alumina-based castable. The 30% chromia addition makes this low cement product ideal for high wear areas attacked by slags by improving volume stability and reducing the tendency for the formation of shrinkage cracks at very high temperatures. This castable should be installed using vibration casting methods.
Insulating Firebrick

LW-26Arrow icon

2600ºF insulating fire brick
2600ºF insulating fire brick
Insulating Firebrick

LW-28Arrow icon

2800ºF insulating fire brick
2800ºF insulating fire brick
Alumina Brick

PatriotArrow icon

Burned fire clay brick
Burned fire clay brick
Conventional Castable

Purocast NArrow icon

PUROCAST® N is a 3000°F castable that will withstand rapid heat-up. It is a low iron, high alumina material capable of withstanding reducing or hydrogen atmospheres, carbon deposition, and high sulfur fuels. It has good volume stability, excellent resistance to spalling, and low thermal conductivity.
PUROCAST® N is a 3000°F castable that will withstand rapid heat-up. It is a low iron, high alumina material capable of withstanding reducing or hydrogen atmospheres, carbon deposition, and high sulfur fuels. It has good volume stability, excellent resistance to spalling, and low thermal conductivity.
Conventional Castable

PuroTabArrow icon

PUROTAB® is a high purity, low iron, high alumina castable designed specifically for use at temperatures up to 3400°F. It is made with tabular alumina aggregate bonded with a high purity calcium aluminate cement. It is highly resistant to reducing atmospheres as well as high sulfur fuels and charge stocks. It has good volume stability with very good resistance to thermal shock
PUROTAB® is a high purity, low iron, high alumina castable designed specifically for use at temperatures up to 3400°F. It is made with tabular alumina aggregate bonded with a high purity calcium aluminate cement. It is highly resistant to reducing atmospheres as well as high sulfur fuels and charge stocks. It has good volume stability with very good resistance to thermal shock
Alumina Brick

Rescal 10 CRSRArrow icon

Burned, shock resistant, alumina chrome brick
Burned, shock resistant, alumina chrome brick
Alumina Brick

Rescal 90 XD-GArrow icon

Burned, high alumina brick
Burned, high alumina brick
Conventional Castable

Rescocast 17ACArrow icon

RESCOCAST 17AC is a high temperature, high purity alumina conventional castable with only trace amounts of silica and iron oxide. The high purity of this castable makes it an ideal choice for reducing atmospheres containing hydrogen and/or carbon monoxide. This product should be installed using vibration casting methods.
RESCOCAST 17AC is a high temperature, high purity alumina conventional castable with only trace amounts of silica and iron oxide. The high purity of this castable makes it an ideal choice for reducing atmospheres containing hydrogen and/or carbon monoxide. This product should be installed using vibration casting methods.
Conventional Castable

Rescocast 17AC (UK)Arrow icon

RESCOCAST 17AC is a high temperature, high purity alumina conventional castable with only trace amounts of silica and iron oxide. The high purity of this castable makes it an ideal choice for reducing atmospheres containing hydrogen and/or carbon monoxide. This product should be installed using vibration casting methods.
RESCOCAST 17AC is a high temperature, high purity alumina conventional castable with only trace amounts of silica and iron oxide. The high purity of this castable makes it an ideal choice for reducing atmospheres containing hydrogen and/or carbon monoxide. This product should be installed using vibration casting methods.
Low Cement Castable

R-Max SFArrow icon

A self leveling, 92% alumina castable with maximum erosion resistance, that can installed using the products’s self leveling characteristic or pumpcasting methods. This product should be used in areas subjected to severe abrasion. It is suggested that vibration should not be used during installation since it is a self leveling product.
A self leveling, 92% alumina castable with maximum erosion resistance, that can installed using the products’s self leveling characteristic or pumpcasting methods. This product should be used in areas subjected to severe abrasion. It is suggested that vibration should not be used during installation since it is a self leveling product.